Qualification:
Bachelor’s degree in Mechanical Engineering.
Experience, knowledge, and competencies required:
Experience:
- 10+ years of experience in the development of production equipment and system.
- Experience in leading multidisciplinary teams and managing projects is essential.
Mechanical Design and Engineering:
- Proficiency in CAD software (e.g., Inventor) for designing jigs, fixtures, and production equipment.
- Understanding of mechanical systems such as hydraulic presses, threading machines, and cutting tools used in rockbolt manufacturing.
- Knowledge of mechanical tolerances, fits, and geometric dimensioning and tolerancing (GD&T).
Manufacturing Processes:
- In-depth knowledge of metal forming processes such as:
- Cold and hot forging
- Thread rolling
- Welding (MIG, TIG, resistance welding)
- Heat treatment processes
- Familiarity with machining operations (e.g., turning, milling, drilling) and their application in producing rockbolts and accessories.
Materials Science and Metallurgy:
- Understanding of steel grades used in rockbolt production (e.g., high-tensile steels).
- Knowledge of material properties such as tensile strength, ductility, hardness, and corrosion resistance.
- Experience with failure analysis and non-destructive testing (NDT) methods (e.g., ultrasonic, magnetic particle inspection).
Automation and Control Systems:
- Experience with PLC programming and HMI/SCADA systems for controlling automated production lines.
- Familiarity with sensors, actuators, and robotic systems used in automated manufacturing.
- Understanding of pneumatic and hydraulic systems.
Quality Assurance and Control:
- Knowledge of ISO 9001 and other relevant quality standards.
- Experience with statistical process control (SPC) and root cause analysis (RCA).
- Ability to develop and implement inspection and testing protocols for rockbolt products.
Lean Manufacturing and Continuous Improvement:
- Familiarity with Lean principles, Six Sigma, and Kaizen methodologies.
- Experience in value stream mapping, process optimization, and waste reduction.
Safety and Compliance:
- Understanding of occupational health and safety standards (e.g., ISO 45001, OSH Act).
- Knowledge of machine safety standards and risk assessments.
Technical Documentation and Communication:
Ability to create and interpret technical drawings, work instructions, and standard operating procedures (SOPs).
Strong communication skills for cross-functional collaboration with production, maintenance, and quality teams